Client: Ventile Component Pvt Ltd.
Overview: Our team designed and implemented a sophisticated data logging and report generation system for Ventile Component Pvt Ltd., focusing on monitoring the highest pressure experienced by rupture discs during testing. The primary goal was to ensure rupture discs met specified pressure limits. The project involved integrating pressure sensors with an IO-Link Master, Siemens PLC for programming logic, Wecon HMI for real-time monitoring, and backend functionalities for data logging into SQL Server and report generation.
Key Components:
IO-Link Master: Used for interfacing with pressure sensors and retrieving real-time pressure data in various units.
Siemens PLC: Employed for programming logic to control data flow, access highest pressure data, and facilitate communication between system components.
Wecon HMI: Deployed for user-friendly real-time monitoring, test initiation, and data visualization.
Backend Functionalities: Developed for data logging into the PLC, storing data in SQL Server, and generating reports.
SQL Server: Central database for efficient storage and retrieval of pressure data.
Workflow:
1.Data Logging with Siemens PLC: Pressure data from IO-Link Master logged into the Siemens PLC, storing the highest pressure experienced by each sensor during testing.
2.Backend Data Logging: Python scripts logged pressure data from the PLC into the SQL Server, ensuring a structured repository of historical pressure data.
3.Report Generation: Python scripts generated detailed reports in PDF and Excel formats, covering pressure variations and relevant details.
4.HMI Interaction: Wecon HMI provided an intuitive interface for clients to input test IDs, monitor live data, and retrieve reports, communicating with the PLC and triggering Python scripts.
Quality Control and Safety Assurance: The system provided Ventile Component Pvt Ltd. with a robust tool for ensuring rupture discs met designed pressure limits. Clients could input test IDs to retrieve relevant data, facilitating quality control and safety assurance in applications such as storage tanks, process vessels, and pipelines.
Conclusion: The implemented Rupture Disc Pressure Data Logging and Reporting System successfully addressed the client's need for real-time monitoring, data logging, and comprehensive reporting. The integrated components resulted in an efficient and reliable solution, meeting immediate quality control requirements and providing a foundation for data-driven decision-making in the manufacturing process.
Project Lead : Mr.Ebin Chandy & Muhammad Fazil
For this project related inquires : sales@goosesolutions.in ,automation@goosesolutions.in
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